Inspection & Testing Equipment
Advanced inspection and testing systems including AOI visual inspection, CCD detection, functional testing, and precision measurement equipment.
Category Overview
Advanced inspection and testing systems including AOI visual inspection, CCD detection, functional testing, and precision measurement equipment.
Key Advantages
- High-precision detection
- AI-powered vision
- Automated reporting
Equipment List (8 Types)
AOI Visual Inspection Equipment
CCD Inspection Equipment
Functional Testing Equipment
Precision Measurement Equipment
Air Tightness Testing Equipment
Laboratory Testing Machine
Dimensional Measurement Equipment
Hardness Testing Equipment
Application Scenarios
PCB Defect Detection
AOI systems with multi-angle cameras and AI algorithms detect solder defects, missing components, polarity errors, and bridging on populated PCBs at production speed, replacing manual visual inspection.
Automotive Part Dimensional Inspection
Precision measurement equipment with CCD vision and laser displacement sensors performs 100% dimensional inspection of machined automotive parts, generating SPC reports for quality traceability.
Sealing and Leak Testing
Air tightness testing equipment for housings, valves, and sealed assemblies. Differential pressure and mass flow methods detect leaks down to 0.01 cc/min with automated pass/fail sorting.
Case Studies
AOI System for SMT Production Line
Electronics Contract Manufacturer (East Asia)
Challenge
Manual visual inspection of SMT boards missed 2.8% of defects, leading to field failures and costly rework. Inspection speed could not keep up with placement machines.
Solution
Installed a custom AOI system with 4-camera multi-angle imaging and deep learning defect classification, integrated with the MES for real-time defect tracking.
Result
Defect escape rate reduced to 0.05%, inspection speed matched placement at 45,000 components per hour, and false call rate stayed below 1.5%.
Air Tightness Testing for EV Battery Housings
New Energy Vehicle Component Supplier (Europe)
Challenge
Battery housing assemblies required leak-free sealing verification at IP67 level, but existing water immersion testing was slow, messy, and could not quantify leak rates.
Solution
Developed a dry air tightness testing station using differential pressure method with custom sealing fixtures, automated loading, and data logging for each unit.
Result
Testing cycle reduced from 180 seconds to 25 seconds per unit, quantitative leak rate data enabled process optimization, and water immersion was eliminated entirely.
Need a Custom Solution?
Our engineering team can design and manufacture non-standard equipment tailored to your specific production requirements. Contact us to discuss your project.
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